Pinewood Derby Memory – Come From Behind Car

My oldest son had the misfortune to be in a den with a scout that had two older brothers that had been through Scouts also. His dad had been helping with Pinewood Derby cars for 14 years. The best my son had done was third place in his den until his Webelos year. Here is what happened.

My son and I decided to build the Stealth car from Maximum Velocity. Jeff worked hours polishing his axles, sanding the car and checking the weight. We tried every trick we had heard of. We lifted one wheel. We rolled it across the kitchen floor over and over until it rolled straight. We even used wax paste to polish the wheels.

Then came race day. Our pack uses the double elimination method of racing on a three lane wooden track. They race in heats moving the cars to a different lane each heat. When Jeff’s den finally came up to race, I was on pins and needles to see how his car would do. He was in the first heat with the reigning pack champion. Jeff’s car won the first race, but then lost the next two races to lose his first heat. My heart sank when I saw his face fall, for I knew he was thinking it was going to be another losing year for him. We had to wait until the top racers went through to decide who was going to the final round.

The final round includes the two fastest cars, and the third slot is filled with the winner of the consolation rounds. Jeff’s car was back up and I thought the best we could do now was third place again. Then something happened that I still cannot explain. Jeff’s car began to win. Race after race and heat after heat, his car was beating the other cars in his rank.

Finally, he made it to the final round. Jeff, the pack champion, and one other car began to race. I couldn’t believe it when Jeff won the first race. These were the same cars that had beaten him in the very first heat. They moved the cars to different lanes and raced again. This time Jeff’s car came in second. It all came down to this last race. The crowd was chanting his name, “Jeffrey, Jeffrey” as the cars came down the track. The race was very close. If it wasn’t for the timer at the end of the track it would have been very hard to tell who had won.

Jeffrey won! I couldn’t believe it, and I could tell from his stunned expression that he couldn’t believe it either. He had beaten the Pack Champion. Not only did he win First Place in the Webelos rank but he went on to win the race to become the new Pack Champion. I will never forget his stunned expression and that little come from behind car.

Jim Billings

From Pinewood Derby Times Volume 7, Issue 14

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Pinewood Derby Car Showcase – June 19, 2014

Herbie – Neal & Aaron Jackson


My son Aaron always liked the Disney movies that starred “Herbie the Love Bug”. So, we decided to make his pinewood car into a “Herbie”. We even duplicated the #53 and stripe decals to match the original. The car didn’t win many races, but it sure looked good going down the track. Best of all, we had a great time making it together and he proudly displays it on a shelf in his room.

Blue Wedge – Brad Weber

My son Hunter wanted a blue car with a white star. The red exhaust pipes are tungsten fishing weights and the body was a simple wedge. Hunter won Pack and District in 2007. He also set the track speed record for Districts! Thanks for all the info and tools that you provide. They really work!

Sprint Car – Charles Baum

The idea for this car came from sprint cars that have high-mounted wings. The body is quite thin in order to eliminate drag. I build the cars as a hobby, as I am an adult and my son is now 23 years old. This car has been the fastest in several unofficial family/adult Cub Scout pack races that I’ve assisted with. I’m waiting for an adults-only race later this spring to really see how it does.

From Pinewood Derby Times Volume 7, Issue 14

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Top Fuel Cars – Two-Wheeled Cars

(The fourth in a series of articles on cars that “stretch the rules”)

Everybody (at least anybody that has done any pinewood derby car research) knows that raising a front wheel (on a rear-weighted car will improve performance. This has been proven in many experiments, including one that we published back in 2005 (“Three-Wheeled Cars – Are They Faster?” – Volume 4, Issue 14 – April 6, 2005).

But can this technique be taken to the next step; that is, can a car successfully run with two wheels off the ground, and does this improve performance? Certainly, this has been tried by quite a few people, many of which have sent me ideas for implementing such a car. So I decided to give this a shot, and try several two-wheeled car techniques.

FUNDAMENTALS
First let’s consider two basic principles of three-wheeled cars:

1. On a three-wheeled car, a front wheel can be lifted with success because the car is rear-weighted. Thus, the car sits firmly on the remaining three wheels (from geometry, only three points are required to define a plane).

2. Three-wheeled cars are generally faster because one-fourth of the wheel inertia is eliminated (leading to faster starts). However, some of this wheel inertia savings is given back every time the raised wheel contacts the guide rail. Thus, a “rail-riding” technique is often employed to prevent the raised wheel from contacting the guide rail (the car is purposely aligned such that the front dominant wheel steers towards the guide rail).

Applying principle one to a two-wheeled car, generally diagonally opposite wheels are lifted (1). But for the car to successfully balance on the two remaining wheels, the weight must be balanced symmetrically around an imaginary line connecting the center point of the two dominant wheels. This is easiest to do by center-weighting (placing the weight symmetrically about the center point of the car, but rear-weighting can also be accomplished by very careful weight placement (see Figure 1). In addition, for the car to rest without rocking back and forth, wider wheels must be used (no disc-type outlaw wheels).


Figure 1 – Bottom View of Weight Arrangement on a Possible Two-Wheeled Car

Regarding principle two, to eliminate raised wheel contact, both dominate wheels must be steered towards the guide rail. This excess contact may eliminate any advantage from the raised wheels. Thus, we will also try two additional options: 1) removing the raised wheels entirely, and 2) Replacement of the raised wheels with bushings (see Figure 2).


Figure 2 – Two-Wheeled Wizard Car with Bushings Installed

EXPERIMENT SETUP
The experiment used the following equipment:

– Pinewood Wizard body
– Speed Wheels with coned hubs
– Speed Axles from Maximum Velocity
– Krytox lube
– Two bushings – These consist of bent ‘Awana’ axles (0.092 OD smooth axles) with filed down heads, and #4 Flanged Nylon Bushings (hardware store item). I lubricated the bushings with a drop of Krytox 100.

Car Body
The Pinewood Wizard body was initially set up to weigh 5.0 ounces with the wheels and axles, and the car was center-weighted.

Wheels/Axles
The axles were lightly polished and then lubed with Krytox 100. The wheels/axles were installed on the car (four wheels on the ground), and the axle heads were marked at the 12:00 o’clock position.

Track
A 32 foot aluminum Freedom Track was used with a Judge Timer. For each run the car was staged in the left lane.

EXPERIMENT PROCEDURE
The car was first run five times for lube break-in. Then five runs were made with each configuration. With each configuration change, the weight was adjusted as needed to maintain five ounces, and the alignment was adjusted to be optimized for each configuration.

The sequence was as follows:

1. Four wheels on car, all on ground: center-weighted. Alignment dead-on.

2. Four wheels on car, left-front wheel lifted: rear-weighted (center-weighting not possible). Alignment set to steer left. This is the baseline configuration, as it is the most commonly used.

3. Four wheels on car, left-front and right-rear lifted: center-weighted. Alignment set to steer front-end left, and rear-end right (avoid contact with both raised wheels).

4. Two wheels on car: center weighted. Alignment set to steer front-end left, and rear-end right (to keep the car on the track).

5. Two wheels on car with bushings: Alignment set to slightly drift left (I tried dead-on, but achieved better performance with a left drift).

EXPERIMENT RESULTS
Figure 3 shows the results of the test. The worst configuration was the four-wheeled car with two wheels lifted. I believe this was due to the alignment necessary to avoid raised wheel contact. The best performance was achieved with the two-wheeled car with bushing. I believe this was also due to alignment. Since minimal contact with the bushings was not overly detrimental, the near dead-on alignment produced good results.

The two-wheeled car with no bushings is a conundrum. If the alignment is set for minimal contact with the wheels, the performance rivals the bushing car. However, with this alignment, the car can easily slew sideways on the track. So, to avoid a derailment, both wheels must have a prominent toe-in. This of course degrades performance.(2)

Note that all but one configuration was center-weighted. Using rear-weighting would likely improve performance for all of these configurations.


Figure 3 – Experimental Results

CONCLUSIONS
If your race rules allow, running a two-wheeled car with bushings might prove to not only be a novelty, but also a possible winner. Also, for novelties sake, a two-wheeled car with no bushings would certainly be interesting.

If you do build a two-wheeled car, please let me know how it turns out.

(1) A design does exist for lifting both wheels on one side of the car by counterbalancing the lifted wheels with a weight outrigger. This will be a topic for a future article.

(2) Previous to this experiment, I built a two-wheeled car with no bushings using the template in Figure 1 (I hadn’t thought of bushings at the time). I adjusted the alignment to prevent derailment, and tested it thoroughly on my aluminum track (which has a braking section which drops down). However, the actual competition track had a braking section which ramped up. When the car hit the braking section ramp, the angled body caused the car to immediately rotate clockwise. This resulted in the car hitting the end stop at an angle. The front of the car broke off, leaving me with just a few days to make another car. Figure 4 shows a photo of the car before it was sanded and painted – unfortunately I didn’t take a photo after it was painted.


Figure 4 – Two-Wheeled Car

ADDENDUM
I wrote this article during the summer of 2007. In March 2008, I decided to go with a two-wheeled car for our outlaw race on April 18. Having learned my lesson, I avoided the angled body design and went with a capital ā€œIā€ design (Figure 5). It seems to track well and is quite fast. Since the race will occur after the last newsletter for the season, I’ll provide the results in a newsletter in the fall.


Figure 5 – Two-Wheeled Car with Bushings

From Pinewood Derby Times Volume 7, Issue 14

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Screaming Mimi

For our Open Division, the rules are basically that it must fit the track, not interfere with other cars, not have anything hazardous (like mercury), but still be no more than 5 ounces (got to make it a challenge). Last year I used razor wheels and needle axles with my “Wind Tunnel” car to win the open division.

For this year, I drew inspiration from Randy Davis’ prop cars. Last year, I bought an RC airplane from Harbor Freight, for all of $29.99, and got some good flying out of it. We also got a few good crashes (broke a wing and a major crack in the fuselage from a nose dive). I figured that I’d give that plane a second life as a Pinewood Derby car.

Here’s what I started with:

So, I gutted the electronics, cut up the plastic engine mounts to use with the car. With the motor and the battery pack (essentially 4 AA batteries), it was going to be a challenge to make the 5 ounce limit. I had to use a lot of balsa and ordered some razor wheels from Maximum Velocity to save on weight. The only pine in the car is a thin sliver of the base, but even much of that was replaced with balsa.

So, here’s what I ended up with. I call it the “Screaming Mimi”:


One of the dents you see on the nose was from a test run on my floor. The car hit a door jamb, so I made a matching dent on the other side to make it a part of the design.

Results: It blew the competition away. Pun intended. Literally so, in one heat (keep reading).

Heat 1: As soon as the cars were released, I hit the throttle on the remote control. Zoom… Then I cut power as it crossed the finish. Up to that point of the race, the fastest time was 3.032 secs (208.0 scale mph) on a 40 foot Piantedosi aluminum track. It came in at 1.999 secs, 315.5 mph. There were high five’s all around.

Heat 2: Zoom… This time it was 1.957 secs, 322.3 mph, its fastest run.

Heat 3: This one was going to be interesting. It was in the lane next to the bird car (complete with ostrich feathers). Zoom… Feathers go flying! Guys were joking about a bird strike. Fortunately, the damage wasn’t too bad to the bird car.

Heat 4: Matched up against Evan’s “Always on Time” car. What I didn’t know was that while Evan was helping pre-stage the cars, he opened the hatch to my car and turned off the switch to the battery. You can see the switch in one of the photos above. So, the gate drops and I’m trying to hit the throttle, but nothing is happening!?! Laughs all around. Guess what…It still beat his car and won the heat. A fact which I had to rub in with Evan.

I disqualified myself afterwards, when we were announcing the results. So, Evan ended up with the official “bragging rights” for the open division. I was just doing it for the fun of it.

I wish I had it all on video. I even brought a video camera, but forgot all about it.

Randy Lisano
Originally posted on DerbyTalk
Used by Permission

From Pinewood Derby Times Volume 7, Issue 13

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Maximum Velocity Pinewood Derby Car Plans and Supplies